{"id":4764,"date":"2022-09-15T17:59:59","date_gmt":"2022-09-16T01:59:59","guid":{"rendered":"https:\/\/zetarmoulding.com\/?p=4764"},"modified":"2022-09-19T21:46:17","modified_gmt":"2022-09-20T05:46:17","slug":"lsr-liquid-silicone-injection-molds","status":"publish","type":"post","link":"https:\/\/zetarmoulding.com\/tr\/lsr-sivi-si%cc%87li%cc%87kon-enjeksi%cc%87yon-kaliplari\/","title":{"rendered":"LSR s\u0131v\u0131 silikon enjeksiyon kal\u0131plar\u0131 tasarlan\u0131rken 7 husus"},"content":{"rendered":"<p><strong>Termoset s\u0131v\u0131 silikon kau\u00e7uk (LSR) enjeksiyon kal\u0131plar\u0131n\u0131n yap\u0131s\u0131 genellikle termoplastik bile\u015fikler i\u00e7in kullan\u0131lan kal\u0131plara benzer, ancak birka\u00e7 \u00f6nemli fark vard\u0131r.<\/strong><\/p>\n\n\n\n<p><strong>\u00d6rne\u011fin, LSR bile\u015fikleri genellikle d\u00fc\u015f\u00fck viskoziteye ve dolay\u0131s\u0131yla \u00e7ok d\u00fc\u015f\u00fck enjeksiyon bas\u0131n\u00e7lar\u0131nda bile \u00e7ok k\u0131sa dolum s\u00fcrelerine sahiptir. Hava s\u0131k\u0131\u015fmas\u0131n\u0131 \u00f6nlemek i\u00e7in kal\u0131pta iyi bir hava tahliye cihaz\u0131n\u0131n bulunmas\u0131 \u00e7ok \u00f6nemlidir.<\/strong><\/p>\n\n\n\n<p>Buna ek olarak, LSR bile\u015fikleri kal\u0131pta termoplastik bile\u015fikler kadar k\u00fc\u00e7\u00fclmez; s\u0131cakken geni\u015fleme ve so\u011fukken hafif\u00e7e k\u00fc\u00e7\u00fclme e\u011filimindedirler. Sonu\u00e7 olarak, \u00fcr\u00fcn beklendi\u011fi gibi her zaman kal\u0131b\u0131n d\u0131\u015fb\u00fckey taraf\u0131nda kalmaz, ancak daha geni\u015f bir y\u00fczey alan\u0131na sahip bo\u015flukta tutulur.<\/p>\n\n\n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-9d6595d7 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:100%\"><div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"564\" height=\"391\" src=\"https:\/\/zetarmoulding.com\/wp-content\/uploads\/2022\/09\/LSR-injection-molded-parts-1.jpg\" alt=\"\" class=\"wp-image-4770\" srcset=\"https:\/\/zetarmoulding.com\/wp-content\/uploads\/2022\/09\/LSR-injection-molded-parts-1.jpg 564w, https:\/\/zetarmoulding.com\/wp-content\/uploads\/2022\/09\/LSR-injection-molded-parts-1-300x208.jpg 300w\" sizes=\"auto, (max-width: 564px) 100vw, 564px\" \/><\/figure>\n<\/div><\/div>\n<\/div>\n\n\n\n<h2 class=\"wp-block-heading\"><mark style=\"background-color:rgba(0, 0, 0, 0)\" class=\"has-inline-color has-vivid-cyan-blue-color\">1. B\u00fcz\u00fclme<\/mark><\/h2>\n\n\n\n<p>LSR kal\u0131pta k\u00fc\u00e7\u00fclmese de, kal\u0131ptan \u00e7\u0131kar\u0131ld\u0131ktan ve so\u011futulduktan sonra genellikle 2,5% ila 3% k\u00fc\u00e7\u00fcl\u00fcrler. Kesin b\u00fcz\u00fclme miktar\u0131 bir dereceye kadar o bile\u015fi\u011fin form\u00fclasyonuna ba\u011fl\u0131d\u0131r.<\/p>\n\n\n\n<p>Bununla birlikte, kal\u0131p perspektifinden bak\u0131ld\u0131\u011f\u0131nda, b\u00fcz\u00fclme, kal\u0131b\u0131n s\u0131cakl\u0131\u011f\u0131, kal\u0131ptan \u00e7\u0131kar\u0131ld\u0131\u011f\u0131nda bile\u015fi\u011fin s\u0131cakl\u0131\u011f\u0131, kal\u0131p bo\u015flu\u011fundaki bas\u0131n\u00e7 ve bile\u015fi\u011fin daha sonra s\u0131k\u0131\u015ft\u0131r\u0131lmas\u0131 dahil olmak \u00fczere \u00e7e\u015fitli fakt\u00f6rlerden etkilenebilir.<\/p>\n\n\n\n<p>Yap\u0131\u015ft\u0131r\u0131c\u0131 ak\u0131\u015f y\u00f6n\u00fcndeki b\u00fcz\u00fclme genellikle yap\u0131\u015ft\u0131r\u0131c\u0131 ak\u0131\u015f\u0131na dik y\u00f6ndeki b\u00fcz\u00fclmeden daha b\u00fcy\u00fck oldu\u011fundan, enjeksiyon noktas\u0131n\u0131n konumu da dikkate al\u0131nmaya de\u011ferdir.<\/p>\n\n\n\n<p>\u00dcr\u00fcn\u00fcn boyutu da b\u00fcz\u00fclmesini etkiler, daha kal\u0131n \u00fcr\u00fcnler genellikle daha ince olanlardan daha az b\u00fcz\u00fclmeye sahiptir. \u0130kincil vulkanizasyon gerekiyorsa, b\u00fcz\u00fclme ilave 0,5%-0,7% olabilir.<\/p>\n\n\n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-9d6595d7 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:100%\"><div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"564\" height=\"376\" src=\"https:\/\/zetarmoulding.com\/wp-content\/uploads\/2022\/09\/Liquid-Silicone-Rubber-set-up.jpg\" alt=\"\" class=\"wp-image-4771\" srcset=\"https:\/\/zetarmoulding.com\/wp-content\/uploads\/2022\/09\/Liquid-Silicone-Rubber-set-up.jpg 564w, https:\/\/zetarmoulding.com\/wp-content\/uploads\/2022\/09\/Liquid-Silicone-Rubber-set-up-300x200.jpg 300w\" sizes=\"auto, (max-width: 564px) 100vw, 564px\" \/><\/figure>\n<\/div><\/div>\n<\/div>\n\n\n\n<h2 class=\"wp-block-heading\"><mark style=\"background-color:rgba(0, 0, 0, 0)\" class=\"has-inline-color has-vivid-cyan-blue-color\">2. Ayr\u0131lma \u00e7izgisi<\/mark><\/h2>\n\n\n\n<p>Ay\u0131rma \u00e7izgisinin konumunun belirlenmesi, bir tasar\u0131m\u0131n ilk birka\u00e7 ad\u0131m\u0131ndan biridir. <a href=\"https:\/\/zetarmoulding.com\/tr\/\" target=\"_blank\" rel=\"noreferrer noopener\" title=\"https:\/\/zetarmoulding.com\/\">silikon kau\u00e7uk enjeksiyon kal\u0131b\u0131<\/a>. Havaland\u0131rma, esas olarak enjeksiyon bile\u015fi\u011finin dayanaca\u011f\u0131 alanda olmas\u0131 gereken ay\u0131rma hatt\u0131nda bulunan oluklar kullan\u0131larak ger\u00e7ekle\u015ftirilir. Bu, i\u00e7 hava kabarc\u0131klar\u0131n\u0131 \u00f6nlemeye ve tutkal ba\u011flant\u0131s\u0131ndaki g\u00fc\u00e7 kayb\u0131n\u0131 azaltmaya yard\u0131mc\u0131 olur.<\/p>\n\n\n\n<p>LSR'nin d\u00fc\u015f\u00fck viskozitesi nedeniyle, d\u00f6k\u00fclmeyi \u00f6nlemek i\u00e7in ay\u0131rma \u00e7izgisinin hassas olmas\u0131 gerekir. Buna ra\u011fmen, ay\u0131rma \u00e7izgileri genellikle \u015fekilli \u00fcr\u00fcnlerde g\u00f6r\u00fclebilir. Kal\u0131p ay\u0131rma, par\u00e7an\u0131n geometrisinden ve ay\u0131rma y\u00fczeyinin konumundan etkilenir. Par\u00e7an\u0131n hafif bir pah ile tasarlanmas\u0131, istenen di\u011fer yar\u0131s\u0131 i\u00e7in tutarl\u0131 bir afinite sa\u011flanmas\u0131na yard\u0131mc\u0131 olacakt\u0131r. <a href=\"https:\/\/zetarmoulding.com\/tr\/\" target=\"_blank\" rel=\"noreferrer noopener\" title=\"https:\/\/zetarmoulding.com\/\">enjeksiyon kal\u0131b\u0131<\/a> Bo\u015flu\u011fa.<\/p>\n\n\n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-9d6595d7 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:100%\"><div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"564\" height=\"376\" src=\"https:\/\/zetarmoulding.com\/wp-content\/uploads\/2022\/09\/LSR-injection-molded-parts.jpg\" alt=\"\" class=\"wp-image-4768\" srcset=\"https:\/\/zetarmoulding.com\/wp-content\/uploads\/2022\/09\/LSR-injection-molded-parts.jpg 564w, https:\/\/zetarmoulding.com\/wp-content\/uploads\/2022\/09\/LSR-injection-molded-parts-300x200.jpg 300w\" sizes=\"auto, (max-width: 564px) 100vw, 564px\" \/><\/figure>\n<\/div><\/div>\n<\/div>\n\n\n\n<h2 class=\"wp-block-heading\"><mark style=\"background-color:rgba(0, 0, 0, 0)\" class=\"has-inline-color has-vivid-cyan-blue-color\">3. Havaland\u0131rma<\/mark><\/h2>\n\n\n\n<p>LSR enjekte edilirken, bo\u015flukta s\u0131k\u0131\u015fan hava kal\u0131p kapan\u0131rken s\u0131k\u0131\u015ft\u0131r\u0131l\u0131r ve daha sonra kal\u0131p dolarken havaland\u0131rma kanallar\u0131ndan d\u0131\u015far\u0131 at\u0131l\u0131r.<\/p>\n\n\n\n<p>Hava tamamen d\u0131\u015far\u0131 at\u0131lmazsa, yap\u0131\u015ft\u0131r\u0131c\u0131 i\u00e7inde hapsolacakt\u0131r (bu da genellikle \u00fcr\u00fcn\u00fcn bir k\u0131sm\u0131n\u0131n beyaz kenarlar g\u00f6stermesine neden olur). Havaland\u0131rma oluklar\u0131 genellikle mm-3mm geni\u015fli\u011finde ve 0.004mm-0.005mm derinli\u011findedir.<\/p>\n\n\n\n<p>En iyi havaland\u0131rma etkisi kal\u0131p i\u00e7inde vakumlama yap\u0131larak yarat\u0131labilir. Bu, ay\u0131rma hatt\u0131nda bir conta tasarlayarak ve t\u00fcm bo\u015fluklar\u0131 bir vakum pompas\u0131 ile vakuma h\u0131zl\u0131 bir \u015fekilde bo\u015faltarak elde edilir. Vakum nominal seviyeye ula\u015ft\u0131\u011f\u0131nda, kal\u0131p tamamen kapat\u0131l\u0131r ve enjeksiyon presi ba\u015flar.<\/p>\n\n\n\n<p>Baz\u0131 enjeksiyon kal\u0131plama ekipmanlar\u0131 de\u011fi\u015fken kapatma kuvvetlerinde \u00e7al\u0131\u015fmaya izin verir, bu da i\u015flemcinin bo\u015flu\u011fun 90-95%'si LSR ile dolana kadar (havan\u0131n ka\u00e7mas\u0131n\u0131 kolayla\u015ft\u0131r\u0131r) kal\u0131b\u0131 d\u00fc\u015f\u00fck bas\u0131n\u00e7ta kapatmas\u0131na ve daha sonra \u00f6nlemek i\u00e7in daha y\u00fcksek bir kapatma kuvvetine ge\u00e7mesine olanak tan\u0131r. <a href=\"https:\/\/zetarmoulding.com\/tr\/\" target=\"_blank\" rel=\"noreferrer noopener\" title=\"https:\/\/zetarmoulding.com\/\">silikon kau\u00e7uk<\/a> geni\u015fleme ve ta\u015fma.<\/p>\n\n\n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-9d6595d7 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:100%\"><div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"564\" height=\"344\" src=\"https:\/\/zetarmoulding.com\/wp-content\/uploads\/2022\/09\/Liquid-Silicone-Rubber-LSR-Injection-Molding-1.jpg\" alt=\"\" class=\"wp-image-4766\" srcset=\"https:\/\/zetarmoulding.com\/wp-content\/uploads\/2022\/09\/Liquid-Silicone-Rubber-LSR-Injection-Molding-1.jpg 564w, https:\/\/zetarmoulding.com\/wp-content\/uploads\/2022\/09\/Liquid-Silicone-Rubber-LSR-Injection-Molding-1-300x183.jpg 300w\" sizes=\"auto, (max-width: 564px) 100vw, 564px\" \/><\/figure>\n<\/div><\/div>\n<\/div>\n\n\n\n<h2 class=\"wp-block-heading\"><mark style=\"background-color:rgba(0, 0, 0, 0)\" class=\"has-inline-color has-vivid-cyan-blue-color\">4. Enjeksiyon noktas\u0131<\/mark><\/h2>\n\n\n\n<p>LSR kal\u0131plan\u0131rken so\u011fuk yolluk sistemi kullan\u0131l\u0131r. Bunun avantajlar\u0131 <a href=\"https:\/\/zetarmoulding.com\/tr\/\" target=\"_blank\" rel=\"noreferrer noopener\" title=\"https:\/\/zetarmoulding.com\/\">silikon kau\u00e7uk<\/a> maksimize edilebilir ve \u00fcretim verimlili\u011fi maksimuma \u00e7\u0131kar\u0131labilir.<\/p>\n\n\n\n<p>\u00dcr\u00fcnlerin bu \u015fekilde i\u015flenmesiyle, enjeksiyon kanal\u0131n\u0131n \u00e7\u0131kar\u0131lmas\u0131 gerekmez, b\u00f6ylece operasyon i\u00e7in artan i\u015f\u00e7ilik ve bazen b\u00fcy\u00fck miktarda malzeme israf\u0131 \u00f6nlenir. Bir\u00e7ok durumda, \u015feritsiz yap\u0131 \u00e7al\u0131\u015fma s\u00fcresini de azalt\u0131r.<\/p>\n\n\n\n<p>Enjeksiyon memesi, pozitif ak\u0131\u015f i\u00e7in bir i\u011fne valf ile kontrol edilir ve bir\u00e7ok \u00fcretici art\u0131k standart ekipman olarak pn\u00f6matik anahtarl\u0131 memeler sunmaktad\u0131r ve kal\u0131b\u0131n \u00e7e\u015fitli yerlerine kurulabilir.<\/p>\n\n\n\n<p>Baz\u0131lar\u0131 <a href=\"https:\/\/zetarmoulding.com\/tr\/\" target=\"_blank\" rel=\"noreferrer noopener\" title=\"https:\/\/zetarmoulding.com\/\">enjeksiyon kal\u0131b\u0131<\/a> \u00fcreticileri, \u00e7ok say\u0131da enjeksiyon noktas\u0131n\u0131n (ve dolay\u0131s\u0131yla t\u00fcm bo\u015flu\u011fun) \u00e7ok s\u0131n\u0131rl\u0131 bir kal\u0131p alan\u0131na yerle\u015ftirilmesi gerekecek kadar k\u00fc\u00e7\u00fck olan a\u00e7\u0131k bir so\u011fuk yolluk sistemi geli\u015ftirmi\u015ftir. <\/p>\n\n\n\n<p>Bu teknoloji, b\u00fcy\u00fck miktarlarda y\u00fcksek kaliteli \u00fcretim yap\u0131lmas\u0131n\u0131 m\u00fcmk\u00fcn k\u0131lar <a href=\"https:\/\/zetarmoulding.com\/tr\/\" target=\"_blank\" rel=\"noreferrer noopener\" title=\"https:\/\/zetarmoulding.com\/\">silikon kau\u00e7uk \u00fcr\u00fcnler<\/a> enjeksiyon portlar\u0131n\u0131 ay\u0131rmak zorunda kalmadan.<\/p>\n\n\n\n<p>Bir so\u011fuk yolluk sistemi kullan\u0131l\u0131yorsa, s\u0131cak bo\u015fluk ile so\u011fuk yolluk aras\u0131nda etkili bir s\u0131cakl\u0131k ayr\u0131m\u0131 olu\u015fturmak \u00f6nemlidir. E\u011fer yolluk \u00e7ok s\u0131caksa, kau\u00e7uk enjekte edilmeden \u00f6nce vulkanize olmaya ba\u015flayabilir. Ancak \u00e7ok h\u0131zl\u0131 so\u011fursa, yolluk alan\u0131ndan \u00e7ok fazla \u0131s\u0131 emecektir. <a href=\"https:\/\/zetarmoulding.com\/tr\/\" target=\"_blank\" rel=\"noreferrer noopener\" title=\"https:\/\/zetarmoulding.com\/\">enjeksiyon kal\u0131b\u0131<\/a>Bu da eksik vulkanizasyona neden olur.<\/p>\n\n\n\n<p>Geleneksel yollukla enjekte edilen \u00fcr\u00fcnler i\u00e7in (\u00f6rn. dald\u0131r\u0131lm\u0131\u015f yolluk ve konik yolluk), enjeksiyon i\u00e7in k\u00fc\u00e7\u00fck \u00e7apl\u0131 bir enjeksiyon portu (genellikle 0,2 mm-0,5 mm) kullan\u0131lmas\u0131 uygundur.<\/p>\n\n\n\n<p>D\u00fc\u015f\u00fck viskoziteli LSR bile\u015fiklerinde, termoplastik bile\u015fiklerde oldu\u011fu gibi, yolluk sistemini dengelemek \u00f6nemlidir, b\u00f6ylece t\u00fcm bo\u015fluklar bile\u015fikle e\u015fit \u015fekilde doldurulur. Yolluk sistemini tasarlamak i\u00e7in sim\u00fclasyon yaz\u0131l\u0131m\u0131, kal\u0131b\u0131n geli\u015ftirilmesini b\u00fcy\u00fck \u00f6l\u00e7\u00fcde basitle\u015ftirebilir ve kal\u0131p doldurma testlerini kullanarak etkinli\u011fini kan\u0131tlayabilir.<\/p>\n\n\n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-9d6595d7 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:100%\"><div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"564\" height=\"412\" src=\"https:\/\/zetarmoulding.com\/wp-content\/uploads\/2022\/09\/Liquid-Silicone-Rubber-Market.jpg\" alt=\"\" class=\"wp-image-4767\" srcset=\"https:\/\/zetarmoulding.com\/wp-content\/uploads\/2022\/09\/Liquid-Silicone-Rubber-Market.jpg 564w, https:\/\/zetarmoulding.com\/wp-content\/uploads\/2022\/09\/Liquid-Silicone-Rubber-Market-300x219.jpg 300w\" sizes=\"auto, (max-width: 564px) 100vw, 564px\" \/><\/figure>\n<\/div><\/div>\n<\/div>\n\n\n\n<h2 class=\"wp-block-heading\"><mark style=\"background-color:rgba(0, 0, 0, 0)\" class=\"has-inline-color has-vivid-cyan-blue-color\">5. Kal\u0131ptan \u00e7\u0131karma<\/mark><\/h2>\n\n\n\n<p>S\u0131v\u0131 silikon kal\u0131plama, vulkanizasyon yoluyla metalin y\u00fczeyine yap\u0131\u015fma e\u011filimindedir ve \u00fcr\u00fcn\u00fcn esnekli\u011fi serbest b\u0131rak\u0131lmas\u0131n\u0131 zorla\u015ft\u0131rabilir. LSR'nin y\u00fcksek s\u0131cakl\u0131kta y\u0131rt\u0131lma mukavemeti, normal ko\u015fullar alt\u0131nda daha b\u00fcy\u00fck \u00fcr\u00fcnlere bile zarar vermeden serbest b\u0131rak\u0131lmas\u0131n\u0131 sa\u011flar.<\/p>\n\n\n\n<p>En yayg\u0131n kal\u0131p ay\u0131rma teknikleri aras\u0131nda s\u0131y\u0131r\u0131c\u0131 plaka ay\u0131rma, s\u0131y\u0131r\u0131c\u0131 pim ay\u0131rma ve pn\u00f6matik ay\u0131rma yer al\u0131r. Di\u011fer yayg\u0131n teknikler ise silindir kaz\u0131ma, ihracat plakas\u0131 serbest b\u0131rakma ve otomatik kal\u0131p serbest b\u0131rakmad\u0131r.<\/p>\n\n\n\n<p>Bir serbest b\u0131rakma sistemi kullan\u0131rken, bunu y\u00fcksek bir do\u011fruluk derecesinde tutmak \u00f6nemlidir. \u00dcst itme pimi ile k\u0131lavuz pim kovan\u0131 aras\u0131nda \u00e7ok fazla bo\u015fluk varsa veya par\u00e7alar aras\u0131ndaki bo\u015fluk zaman i\u00e7inde a\u015f\u0131nma nedeniyle b\u00fcy\u00fcrse, tutkal d\u00f6k\u00fclmesi meydana gelebilir.<\/p>\n\n\n\n<p>Ters konik veya mantar \u015feklindeki \u00fcst itme pimi \u00e7ok etkilidir \u00e7\u00fcnk\u00fc daha b\u00fcy\u00fck bir temas bas\u0131nc\u0131n\u0131n uygulanmas\u0131na izin verir ve s\u0131zd\u0131rmazl\u0131k amac\u0131n\u0131n iyile\u015ftirilmesini kolayla\u015ft\u0131r\u0131r.<\/p>\n\n\n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-9d6595d7 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:100%\"><div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"564\" height=\"564\" src=\"https:\/\/zetarmoulding.com\/wp-content\/uploads\/2022\/08\/Silicone-Rubber-Parts.jpg\" alt=\"\" class=\"wp-image-4141\" srcset=\"https:\/\/zetarmoulding.com\/wp-content\/uploads\/2022\/08\/Silicone-Rubber-Parts.jpg 564w, https:\/\/zetarmoulding.com\/wp-content\/uploads\/2022\/08\/Silicone-Rubber-Parts-300x300.jpg 300w, https:\/\/zetarmoulding.com\/wp-content\/uploads\/2022\/08\/Silicone-Rubber-Parts-150x150.jpg 150w, https:\/\/zetarmoulding.com\/wp-content\/uploads\/2022\/08\/Silicone-Rubber-Parts-100x100.jpg 100w\" sizes=\"auto, (max-width: 564px) 100vw, 564px\" \/><\/figure>\n<\/div><\/div>\n<\/div>\n\n\n\n<h2 class=\"wp-block-heading\"><mark style=\"background-color:rgba(0, 0, 0, 0)\" class=\"has-inline-color has-vivid-cyan-blue-color\">6. Kal\u0131p malzemesi<\/mark><\/h2>\n\n\n\n<p>Kal\u0131p paletleri genellikle ala\u015f\u0131ms\u0131z tak\u0131m \u00e7eli\u011finden (no.1.1730, DIN kodu C45W) yap\u0131l\u0131r. 170\u2103-210\u2103 y\u00fcksek s\u0131cakl\u0131\u011fa dayanmas\u0131 gereken kal\u0131p paletleri i\u00e7in, darbe direnci g\u00f6z \u00f6n\u00fcnde bulundurularak \u00f6nceden temperlenmi\u015f \u00e7elikten (no.1.2312, DIN kodu 40 CrMn-M oS 8 6) yap\u0131lmal\u0131d\u0131r.<\/p>\n\n\n\n<p>Kal\u0131p bo\u015fluklu kal\u0131p paletlerinde, y\u00fcksek s\u0131cakl\u0131k dayan\u0131m\u0131n\u0131 sa\u011flamak i\u00e7in nitr\u00fcrlenmi\u015f veya temperlenmi\u015f \u0131s\u0131l i\u015flem g\u00f6rm\u00fc\u015f etil tak\u0131m \u00e7eli\u011finden yap\u0131lmal\u0131d\u0131r.<\/p>\n\n\n\n<p>Ya\u011fa dayan\u0131kl\u0131 s\u0131n\u0131f LSR'ler gibi y\u00fcksek doldurma kapasitesine sahip LSR'ler i\u00e7in, kal\u0131plar\u0131n \u00fcretiminde parlak krom kapl\u0131 \u00e7elik veya bu ama\u00e7 i\u00e7in \u00f6zel olarak geli\u015ftirilmi\u015f toz metal (no.1.2379, DINcode X 155 CrVMo121) gibi daha sert malzemelerin kullan\u0131lmas\u0131 \u00f6nerilir.<\/p>\n\n\n\n<p>Tasar\u0131m yaparken <a href=\"https:\/\/zetarmoulding.com\/tr\/\" target=\"_blank\" rel=\"noreferrer noopener\" title=\"https:\/\/zetarmoulding.com\/\">enjeksi\u0307yon kaliplari<\/a> Y\u00fcksek a\u015f\u0131nmaya maruz kalan malzemeler i\u00e7in, y\u00fcksek s\u00fcrt\u00fcnmeye maruz kalan par\u00e7alar, t\u00fcm kal\u0131b\u0131n de\u011fi\u015ftirilmesine gerek kalmayacak \u015fekilde de\u011fi\u015ftirilebilir bir \u015fekilde olu\u015fturulacak \u015fekilde tasarlanmal\u0131d\u0131r.<\/p>\n\n\n\n<p>Kal\u0131p bo\u015flu\u011funun i\u00e7 y\u00fczeyinin \u00fcr\u00fcn\u00fcn biti\u015fi \u00fczerinde \u00f6nemli bir etkisi vard\u0131r. En belirgin olan\u0131, \u015fekillendirilen \u00fcr\u00fcn\u00fcn bo\u015flu\u011fun y\u00fczeyine m\u00fckemmel \u015fekilde uymas\u0131d\u0131r. <a href=\"https:\/\/zetarmoulding.com\/tr\/\" target=\"_blank\" rel=\"noreferrer noopener\" title=\"https:\/\/zetarmoulding.com\/\">Enjeksiyon kal\u0131plar\u0131<\/a> \u015feffaf \u00fcr\u00fcnler i\u00e7in parlat\u0131lm\u0131\u015f \u00e7elikten yap\u0131lmal\u0131d\u0131r. Y\u00fczeyi i\u015flenmi\u015f \u00c7ene\/Nikel \u00e7eli\u011fi a\u015f\u0131nmaya kar\u015f\u0131 son derece dayan\u0131kl\u0131d\u0131r, PTFE\/Nikel ise kal\u0131ptan ayr\u0131lmay\u0131 kolayla\u015ft\u0131r\u0131r.<\/p>\n\n\n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-9d6595d7 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:100%\"><div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"564\" height=\"564\" src=\"https:\/\/zetarmoulding.com\/wp-content\/uploads\/2022\/09\/Silicone-Rubber-Products.jpg\" alt=\"\" class=\"wp-image-4618\" srcset=\"https:\/\/zetarmoulding.com\/wp-content\/uploads\/2022\/09\/Silicone-Rubber-Products.jpg 564w, https:\/\/zetarmoulding.com\/wp-content\/uploads\/2022\/09\/Silicone-Rubber-Products-300x300.jpg 300w, https:\/\/zetarmoulding.com\/wp-content\/uploads\/2022\/09\/Silicone-Rubber-Products-150x150.jpg 150w, https:\/\/zetarmoulding.com\/wp-content\/uploads\/2022\/09\/Silicone-Rubber-Products-100x100.jpg 100w\" sizes=\"auto, (max-width: 564px) 100vw, 564px\" \/><\/figure>\n<\/div><\/div>\n<\/div>\n\n\n\n<h2 class=\"wp-block-heading\"><mark style=\"background-color:rgba(0, 0, 0, 0)\" class=\"has-inline-color has-vivid-cyan-blue-color\">7. S\u0131cakl\u0131k kontrol\u00fc<\/mark><\/h2>\n\n\n\n<p>Genel olarak, LSR'nin kal\u0131planmas\u0131n\u0131n elektrikli \u0131s\u0131tma ile, genellikle bant \u0131s\u0131t\u0131c\u0131lar, kartu\u015f \u0131s\u0131t\u0131c\u0131lar veya \u0131s\u0131tma plakalar\u0131 ile \u0131s\u0131t\u0131lmas\u0131 tercih edilir.<\/p>\n\n\n\n<p>Anahtar, LSR'nin d\u00fczg\u00fcn k\u00fcrlenmesini te\u015fvik etmek i\u00e7in s\u0131cakl\u0131k alan\u0131n\u0131n kal\u0131p boyunca e\u015fit olarak da\u011f\u0131t\u0131lmas\u0131n\u0131 sa\u011flamakt\u0131r. B\u00fcy\u00fck kal\u0131plarda, ya\u011f s\u0131cakl\u0131\u011f\u0131 kontrol \u0131s\u0131tmas\u0131n\u0131 iterken uygun maliyetli bir \u0131s\u0131tma y\u00f6ntemidir.<\/p>\n\n\n\n<p>Kal\u0131b\u0131n bir yal\u0131t\u0131m plakas\u0131 ile sar\u0131lmas\u0131 \u0131s\u0131 kayb\u0131n\u0131 azaltmaya yard\u0131mc\u0131 olur. S\u0131cak kal\u0131b\u0131n herhangi bir par\u00e7as\u0131n\u0131n uygun olmamas\u0131, \u00e7al\u0131\u015fma s\u00fcre\u00e7leri aras\u0131nda b\u00fcy\u00fck s\u0131cakl\u0131k dalgalanmalar\u0131na maruz kalmas\u0131na veya hava ak\u0131nt\u0131lar\u0131na neden olabilir.<\/p>\n\n\n\n<p>Y\u00fczey s\u0131cakl\u0131\u011f\u0131 \u00e7ok d\u00fc\u015ferse, yap\u0131\u015ft\u0131r\u0131c\u0131n\u0131n k\u00fcrlenme h\u0131z\u0131 yava\u015flar ve bu da genellikle \u00fcr\u00fcn\u00fcn kal\u0131ptan \u00e7\u0131kmas\u0131n\u0131 engeller. <a href=\"https:\/\/zetarmoulding.com\/tr\/\" target=\"_blank\" rel=\"noreferrer noopener\" title=\"https:\/\/zetarmoulding.com\/\">enjeksiyon kal\u0131b\u0131<\/a> ve kalite sorunlar\u0131na neden olur.<\/p>\n\n\n\n<p>\u015eablonun b\u00fck\u00fclmesini ve deforme olmas\u0131n\u0131 ve bitmi\u015f \u00fcr\u00fcn \u00fczerinde ta\u015fma tutkal \u00e7apa\u011f\u0131 olu\u015fturmas\u0131n\u0131 \u00f6nlemek i\u00e7in \u0131s\u0131t\u0131c\u0131 ile ay\u0131rma \u00e7izgisi aras\u0131nda belirli bir mesafe b\u0131rak\u0131lmal\u0131d\u0131r. Kal\u0131p so\u011fuk yolluk sistemi ile tasarlanm\u0131\u015fsa, s\u0131cak u\u00e7 ve so\u011fuk u\u00e7 birbirinden tamamen ayr\u0131lmal\u0131d\u0131r.<\/p>\n\n\n\n<p>\u00d6zel Chin ala\u015f\u0131mlar\u0131 (\u00f6rne\u011fin 3.7165 [TiA16V4]), di\u011fer \u00e7eliklere k\u0131yasla \u00e7ok daha d\u00fc\u015f\u00fck termal iletkenlikleri nedeniyle kullan\u0131labilir. Entegre bir enjeksiyon kal\u0131b\u0131 \u0131s\u0131tma sistemi i\u00e7in, \u0131s\u0131 kayb\u0131n\u0131 en aza indirmek amac\u0131yla \u0131s\u0131 kalkan\u0131 kal\u0131p ile kal\u0131p paleti aras\u0131na yerle\u015ftirilmelidir. Do\u011fru tasar\u0131m ve konsept, kal\u0131b\u0131n \u00e7ok \u00f6nemli oldu\u011fu LSR enjeksiyon kal\u0131plamay\u0131 sa\u011flayabilir.<\/p>\n\n\n\n<p>Yukar\u0131daki kal\u0131p tasar\u0131m ilkeleri, kal\u0131p bo\u015flu\u011funu kau\u00e7ukla doldurmay\u0131, k\u00fcrleme s\u00fcresini k\u0131saltmay\u0131 ve bitmi\u015f \u00fcr\u00fcnde \u00fcst\u00fcn kalite ve y\u00fcksek verim elde etmeyi ama\u00e7lamaktad\u0131r, b\u00f6ylece s\u0131v\u0131 <a href=\"https:\/\/zetarmoulding.com\/tr\/\" target=\"_blank\" rel=\"noreferrer noopener\" title=\"https:\/\/zetarmoulding.com\/\">silikon kau\u00e7uk kal\u0131plama<\/a> iyi ekonomik faydalar\u0131 olan i\u015flemci.<\/p>","protected":false},"excerpt":{"rendered":"<p>Termoset s\u0131v\u0131 silikon kau\u00e7uk (LSR) enjeksiyon kal\u0131plar\u0131n\u0131n yap\u0131s\u0131 genellikle termoplastik bile\u015fikler i\u00e7in kullan\u0131lan kal\u0131plara benzer, ancak birka\u00e7 \u00f6nemli fark vard\u0131r. \u00d6rne\u011fin, LSR bile\u015fikleri genellikle d\u00fc\u015f\u00fck viskoziteye ve dolay\u0131s\u0131yla \u00e7ok d\u00fc\u015f\u00fck enjeksiyon bas\u0131n\u00e7lar\u0131nda bile \u00e7ok k\u0131sa dolum s\u00fcrelerine sahiptir. Hava s\u0131k\u0131\u015fmas\u0131n\u0131 \u00f6nlemek i\u00e7in, [...]<\/p>","protected":false},"author":1,"featured_media":4769,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_seopress_robots_primary_cat":"none","_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"footnotes":""},"categories":[27],"tags":[],"class_list":["post-4764","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-top-silicone-rubber-molded-factory"],"_links":{"self":[{"href":"https:\/\/zetarmoulding.com\/tr\/wp-json\/wp\/v2\/posts\/4764","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/zetarmoulding.com\/tr\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/zetarmoulding.com\/tr\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/zetarmoulding.com\/tr\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/zetarmoulding.com\/tr\/wp-json\/wp\/v2\/comments?post=4764"}],"version-history":[{"count":26,"href":"https:\/\/zetarmoulding.com\/tr\/wp-json\/wp\/v2\/posts\/4764\/revisions"}],"predecessor-version":[{"id":4869,"href":"https:\/\/zetarmoulding.com\/tr\/wp-json\/wp\/v2\/posts\/4764\/revisions\/4869"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/zetarmoulding.com\/tr\/wp-json\/wp\/v2\/media\/4769"}],"wp:attachment":[{"href":"https:\/\/zetarmoulding.com\/tr\/wp-json\/wp\/v2\/media?parent=4764"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/zetarmoulding.com\/tr\/wp-json\/wp\/v2\/categories?post=4764"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/zetarmoulding.com\/tr\/wp-json\/wp\/v2\/tags?post=4764"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}