{"id":5699,"date":"2022-10-23T19:56:19","date_gmt":"2022-10-24T03:56:19","guid":{"rendered":"https:\/\/zetarmoulding.com\/?p=5699"},"modified":"2022-10-23T22:41:31","modified_gmt":"2022-10-24T06:41:31","slug":"silicone-products-production-process","status":"publish","type":"post","link":"https:\/\/zetarmoulding.com\/tr\/si%cc%87li%cc%87kon-urunleri%cc%87-ureti%cc%87m-sureci%cc%87\/","title":{"rendered":"Silikon \u00fcr\u00fcnleri \u00fcretim s\u00fcreci"},"content":{"rendered":"<h2 class=\"wp-block-heading\"><mark style=\"background-color:rgba(0, 0, 0, 0)\" class=\"has-inline-color has-vivid-cyan-blue-color\">1. Silikon malzemenin \u00f6zellikleri<\/mark><\/h2>\n\n\n\n<p>A. Silikon hammaddeleri genellikle jel benzeri, hamuru and\u0131ran, renksiz, yar\u0131 saydam ve kokusuzdur.<\/p>\n\n\n\n<p>B. Ba\u015fl\u0131ca \u00f6zellikleri hem y\u00fcksek s\u0131cakl\u0131k direnci (300\u00b0C'ye kadar) hem de d\u00fc\u015f\u00fck s\u0131cakl\u0131k direncidir (minimum -100\u00b0C), bu da \u015fu anda en iyi so\u011fu\u011fa dayan\u0131kl\u0131 ve y\u00fcksek s\u0131cakl\u0131\u011fa dayan\u0131kl\u0131 kau\u00e7uktur; ayn\u0131 zamanda m\u00fckemmel elektrik yal\u0131t\u0131m\u0131na ve termal oksidasyona ve ozona kar\u015f\u0131 y\u00fcksek stabiliteye sahiptir, kimyasal olarak inerttir.<\/p>\n\n\n\n<p>Dezavantaj\u0131, mekanik mukavemetin d\u00fc\u015f\u00fck olmas\u0131, ya\u011f direnci, solvent direnci ve asit ve alkali direncinin zay\u0131f olmas\u0131, vulkanize edilmesinin zor olmas\u0131 ve fiyat\u0131n daha pahal\u0131 olmas\u0131d\u0131r. \u00c7al\u0131\u015fma s\u0131cakl\u0131\u011f\u0131: -60 \u2103 \uff5e + 200 \u2103. Yukar\u0131dakiler a\u015fa\u011f\u0131dakilerin a\u00e7\u0131klamas\u0131d\u0131r <a href=\"https:\/\/zetarmoulding.com\/tr\/\" target=\"_blank\" rel=\"noreferrer noopener\" title=\"https:\/\/zetarmoulding.com\/\">silikon kau\u00e7uk<\/a> k\u0131lavuzda.<\/p>\n\n\n\n<figure class=\"wp-block-embed is-type-video is-provider-youtube wp-block-embed-youtube wp-embed-aspect-16-9 wp-has-aspect-ratio\"><div class=\"wp-block-embed__wrapper\">\n<iframe loading=\"lazy\" title=\"Silikon Neden Mucize Bir Malzeme | Kimya\" width=\"800\" height=\"450\" src=\"https:\/\/www.youtube.com\/embed\/x3xkFyLm6lI?feature=oembed\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture\" allowfullscreen><\/iframe>\n<\/div><\/figure>\n\n\n\n<p>C. Kullan\u0131m s\u0131cakl\u0131\u011f\u0131: Yukar\u0131da belirtildi\u011fi gibi, genellikle -40\u00b0C ila 200\u00b0C'ye ayarlan\u0131r ve k\u0131sa s\u00fcrede 230\u00b0C'ye ula\u015fabilir.<\/p>\n\n\n\n<p>D. Ya\u015flanma sorunu: ya\u011f direnci, asit ve alkali direnci zay\u0131ft\u0131r ve bunun stresle \u00e7ok az ilgisi vard\u0131r.<\/p>\n\n\n\n<p>E. Yap\u0131\u015fma sorunu: Y\u00fczey i\u015fleminden \u00f6nce, a\u015fa\u011f\u0131dakileri kullanmaya ek olarak <a href=\"https:\/\/zetarmoulding.com\/tr\/\" target=\"_blank\" rel=\"noreferrer noopener\" title=\"https:\/\/zetarmoulding.com\/\">si\u0307li\u0307kon \u00fcr\u00fcnler<\/a> silikon par\u00e7alarla yap\u0131\u015ft\u0131rmak i\u00e7in yap\u0131\u015ft\u0131r\u0131c\u0131lar olarak, di\u011fer par\u00e7alara yap\u0131\u015fma y\u00fczey aktif hale getirilmelidir ve tutkal y\u00fczeyi vulkanizasyon ile k\u00fcrlenebilir.<\/p>\n\n\n\n<p>Kau\u00e7ukla reaksiyona girebilen veya \u00e7apraz ba\u011flanmas\u0131n\u0131 sa\u011flayan t\u00fcm maddeler topluca vulkanize edici maddeler olarak adland\u0131r\u0131l\u0131r ve \u00e7apraz ba\u011flay\u0131c\u0131 maddeler olarak da bilinir. Bir\u00e7ok vulkanize edici madde t\u00fcr\u00fc vard\u0131r ve say\u0131lar\u0131 giderek artmaktad\u0131r.<\/p>\n\n\n\n<p>Kullan\u0131lan vulkanize edici maddeler aras\u0131nda s\u00fclf\u00fcr, selenyum, tell\u00fcr, s\u00fclf\u00fcr i\u00e7eren bile\u015fikler, metal oksitler, peroksitler, re\u00e7ineler, kinonlar ve aminler bulunmaktad\u0131r.<\/p>\n\n\n\n<p>F. Malzeme sertli\u011fi: Shore sertli\u011fine g\u00f6re plastik par\u00e7alar teorik olarak i\u00e7 piyasada 10 derece ile 80 derece aras\u0131nda se\u00e7ilebilmektedir.<\/p>\n\n\n\n<p>Kolay bulunabilenler genellikle 20 ila 70 derece, en yayg\u0131n kullan\u0131lanlar ise 40 ila 50 derecedir.<\/p>\n\n\n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-9d6595d7 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:100%\"><div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full is-resized\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/zetarmoulding.com\/wp-content\/uploads\/2022\/10\/Silicone-products-manufacturing-1.jpg\" alt=\"\" class=\"wp-image-5702\" width=\"564\" height=\"450\"\/><\/figure>\n<\/div><\/div>\n<\/div>\n\n\n\n<h2 class=\"wp-block-heading\"><mark style=\"background-color:rgba(0, 0, 0, 0)\" class=\"has-inline-color has-vivid-cyan-blue-color\">2. Silikon \u00fcr\u00fcnlerin \u00fcretim s\u00fcreci<\/mark><\/h2>\n\n\n\n<p>A: Hammaddelerin \u015fekli ve rengi<\/p>\n\n\n\n<p>B: Renk e\u015fle\u015ftirme ve yo\u011furma i\u015fleminden sonra, \u00e7e\u015fitli renklerdeki pullar s\u00fct beyaz\u0131 silika jelden d\u00f6n\u00fc\u015ft\u00fcr\u00fcl\u00fcr<\/p>\n\n\n\n<p>C: Yo\u011furma ve \u015fekillendirmeden sonra hammaddeler \u015feritler halinde preslenir ve \u015feritler halinde kesilir<\/p>\n\n\n\n<p>D: Vulkanizasyon kal\u0131plama<\/p>\n\n\n\n<p>E: K\u0131rpma, kenar kald\u0131rma, inceleme, paketleme<\/p>\n\n\n\n<p>F: Bitti <a href=\"https:\/\/zetarmoulding.com\/tr\/\" target=\"_blank\" rel=\"noreferrer noopener\" title=\"https:\/\/zetarmoulding.com\/\">si\u0307li\u0307kon \u00fcr\u00fcnler<\/a><\/p>\n\n\n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-9d6595d7 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:100%\"><div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full is-resized\"><img decoding=\"async\" src=\"https:\/\/zetarmoulding.com\/wp-content\/uploads\/2022\/10\/Silicone-Rubber-Molding.jpg\" alt=\"\" class=\"wp-image-5505\" height=\"400\" srcset=\"https:\/\/zetarmoulding.com\/wp-content\/uploads\/2022\/10\/Silicone-Rubber-Molding.jpg 564w, https:\/\/zetarmoulding.com\/wp-content\/uploads\/2022\/10\/Silicone-Rubber-Molding-300x200.jpg 300w\" sizes=\"(max-width: 564px) 100vw, 564px\" \/><\/figure>\n<\/div><\/div>\n<\/div>\n\n\n\n<h2 class=\"wp-block-heading\"><mark style=\"background-color:rgba(0, 0, 0, 0)\" class=\"has-inline-color has-vivid-cyan-blue-color\">3. \u00dcr\u00fcn boyutu ve \u00f6zellikleri<\/mark><\/h2>\n\n\n\n<p>A. S\u0131n\u0131r boyutu: En kal\u0131n par\u00e7a 15 ~ 20MM olabilir, e\u011fer bir k\u00fcre ise, \u00e7ap 30MM olabilir. Genel olarak, \u00f6nerilen kal\u0131nl\u0131k 3MM'den fazla de\u011fildir.<\/p>\n\n\n\n<p>3MM'den b\u00fcy\u00fck oldu\u011funda, daha fazla vulkanizasyon s\u00fcresi alacak ve maliyeti art\u0131racakt\u0131r. En ince par\u00e7a teorik olarak 0.2MM'ye ula\u015fabilir, ancak tasar\u0131mda genellikle en ince 0.3MM al\u0131n\u0131r ve 0.4MM \u00f6nerilir.<\/p>\n\n\n\n<p>B. Ba\u011f\u0131l boyut: Kal\u0131nl\u0131k fark\u0131 a\u00e7\u0131s\u0131ndan en ince par\u00e7a ile en kal\u0131n par\u00e7an\u0131n 3 kat\u0131 ge\u00e7memesi tavsiye edilir. Bu t\u00fcr sorunlar esas olarak malzeme vulkanize edildi\u011finde s\u0131cakl\u0131k ve bas\u0131n\u00e7 gereksinimlerine ba\u011fl\u0131d\u0131r.<\/p>\n\n\n\n<p>C. B\u00fcz\u00fclme oran\u0131: \u00dcr\u00fcn\u00fcn b\u00fcz\u00fclme oran\u0131 <a href=\"https:\/\/zetarmoulding.com\/tr\/\" target=\"_blank\" rel=\"noreferrer noopener\" title=\"https:\/\/zetarmoulding.com\/\">silikon malzeme<\/a><strong> <\/strong>malzemenin sertli\u011fi ile ilgilidir. \u00dcretici taraf\u0131ndan sa\u011flanan ikincil malzemelerin \u00e7o\u011fu 1.022 ile 1.042 aras\u0131ndad\u0131r.<\/p>\n\n\n\n<p>Derecesi 40 ila 50 derece olan malzemeler i\u00e7in b\u00fcz\u00fclme oran\u0131 genellikle 1,03't\u00fcr. Plastikle kar\u015f\u0131la\u015ft\u0131r\u0131ld\u0131\u011f\u0131nda, silikon \u00fcr\u00fcnler b\u00fcz\u00fclme nedeniyle benzer belirgin y\u00fczey kusurlar\u0131ndan muzdarip de\u011fildir.<\/p>\n\n\n\n<p>D. Boyutsal do\u011fruluk: \u00c7\u00fcnk\u00fc \u00e7o\u011fu <a href=\"https:\/\/zetarmoulding.com\/tr\/\" target=\"_blank\" rel=\"noreferrer noopener\" title=\"https:\/\/zetarmoulding.com\/\">silikon kau\u00e7uk \u00fcr\u00fcnler<\/a> birden fazla bo\u015flu\u011fa sahip bir kal\u0131pt\u0131r, bo\u015fluk say\u0131s\u0131 plastik \u00fcr\u00fcnlere k\u0131yasla \u00e7ok fazlad\u0131r. Bu nedenle, boyut kontrol\u00fcnde plastik \u00fcr\u00fcnler kadar uygun de\u011fildir.<\/p>\n\n\n\n<p>Genel do\u011fruluk art\u0131 veya eksi 0,1'dir ve y\u00fcksek hassasiyetli \u00fcr\u00fcn art\u0131 veya eksi 0,05'tir. Plastik par\u00e7an\u0131n deli\u011fi ile d\u00fc\u011fmeyi e\u015fle\u015ftirmek i\u00e7in kullan\u0131ld\u0131\u011f\u0131nda, minimum bo\u015fluk her bir taraf i\u00e7in 0,1'dir ve \u00f6nerilen de\u011fer her bir taraf i\u00e7in 0,2'dir.<\/p>\n\n\n\n<p>E. \u015eekil tasar\u0131m\u0131: Kau\u00e7uk man\u015fon par\u00e7alar\u0131 i\u00e7in, genellikle \u00fcr\u00fcn \u015fekli \u00e7izimine g\u00f6re kal\u0131p fabrikas\u0131na orijinal \u00e7izimi sa\u011flamak ve kal\u0131p fabrikas\u0131 taraf\u0131ndan karar verilen e\u015fle\u015ftirme problemini a\u00e7\u0131klamak yeterlidir.<\/p>\n\n\n\n<p>Normal \u015fartlar alt\u0131nda, \u00fcr\u00fcn\u00fcn boyutuna ba\u011fl\u0131 olarak, kau\u00e7uk man\u015fon ile \u00fcr\u00fcn aras\u0131ndaki koordinasyon genellikle bir tarafta 0,2 ~ 0,5 k\u00fc\u00e7\u00fck negatif bir sapmad\u0131r.<\/p>\n\n\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full is-resized\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/zetarmoulding.com\/wp-content\/uploads\/2022\/10\/Silicone-raw-material.jpg\" alt=\"\" class=\"wp-image-5704\" width=\"564\" height=\"450\"\/><\/figure>\n<\/div>\n\n\n<h2 class=\"wp-block-heading\"><mark style=\"background-color:rgba(0, 0, 0, 0)\" class=\"has-inline-color has-vivid-cyan-blue-color\">4. Kal\u0131p yap\u0131s\u0131<\/mark><\/h2>\n\n\n\n<p><strong>A. Kal\u0131p kal\u0131nl\u0131\u011f\u0131 \u00fcst s\u0131n\u0131r\u0131:<\/strong><br>Ge\u00e7ici olarak 250 mm, boyut 500X500'e ula\u015fabilir ve \u00fcr\u00fcn kal\u0131p alan\u0131nda 400X400'e kadar \u00e7\u0131kabilir. Kal\u0131p yap\u0131s\u0131 genellikle \u00fcst kal\u0131p, alt kal\u0131p, alt plaka, \u00fcst plaka, ejekt\u00f6r pimi, kal\u0131p g\u00f6be\u011fi, mente\u015fe ve di\u011fer yard\u0131mc\u0131 par\u00e7alara ayr\u0131l\u0131r. Tasar\u0131m yaparken<strong> <\/strong><a href=\"https:\/\/zetarmoulding.com\/tr\/\" target=\"_blank\" rel=\"noreferrer noopener\" title=\"https:\/\/zetarmoulding.com\/\">si\u0307li\u0307kon \u00fcr\u00fcnler<\/a>kal\u0131plar\u0131n\u0131n ve \u00fcretim s\u00fcre\u00e7lerinin \u00f6zelliklerine dikkat edilmelidir:<\/p>\n\n\n\n<p><strong>B. Kal\u0131ptan \u00e7\u0131karma:<\/strong><br>Silikon \u00fcr\u00fcnlerin serbest b\u0131rak\u0131lmas\u0131 do\u011frudan ve zorla serbest b\u0131rak\u0131labilir. Tasar\u0131m hatas\u0131 olmayan \u00fcr\u00fcnler i\u00e7in, zorla serbest b\u0131rakma i\u00e7in boyut gereksinimi esas olarak kal\u0131p \u00e7ekirde\u011finin en b\u00fcy\u00fck par\u00e7as\u0131n\u0131n \u00e7evresinin kal\u0131ptan \u00e7\u0131karma s\u0131ras\u0131nda en k\u00fc\u00e7\u00fck kapama par\u00e7as\u0131na oran\u0131nda yatmaktad\u0131r. 55\u00b0'nin alt\u0131ndaki \u00fcr\u00fcnler i\u00e7in 2-3 kez yap\u0131labilir. A\u00e7\u0131kl\u0131kta yar\u0131klar ve keskin k\u00f6\u015feler olabilir.<\/p>\n\n\n\n<p>Vulkanizasyon s\u0131ras\u0131nda 180 santigrat derece s\u0131cakl\u0131k gerekti\u011finden, kal\u0131b\u0131n \u00fcst ve alt ayr\u0131lmas\u0131 d\u0131\u015f\u0131nda kal\u0131p s\u00f6kme i\u015finin neredeyse tamam\u0131 manueldir. Bu nedenle, par\u00e7alar\u0131n tasar\u0131m\u0131nda s\u00f6kme i\u015fleminin kolayl\u0131\u011f\u0131 ve \u00e7abuklu\u011fu g\u00f6z \u00f6n\u00fcnde bulundurulmal\u0131d\u0131r.<\/p>\n\n\n\n<p>Uzun kal\u0131ptan \u00e7\u0131karma s\u00fcresi nedeniyle par\u00e7alar\u0131n vulkanizasyon kalitesini ve seri \u00fcretim verimlili\u011fini etkilememek i\u00e7in. Silikonun serbest b\u0131rakma y\u00f6ntemi esas olarak manuel oldu\u011fundan ve \u00fcst plakan\u0131n hareket stroku da k\u00fc\u00e7\u00fck oldu\u011fundan, silikon kal\u0131b\u0131n e\u011fimli bir \u00fcst k\u0131sm\u0131 yoktur. <a href=\"https:\/\/zetarmoulding.com\/tr\/\" target=\"_blank\" rel=\"noreferrer noopener\" title=\"https:\/\/zetarmoulding.com\/\">plasti\u0307k kalip<\/a>. Genel olarak \u00e7ekirdek \u00e7ekimi sa\u011flanmamaktad\u0131r.<\/p>\n\n\n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-9d6595d7 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:100%\"><div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full is-resized\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/zetarmoulding.com\/wp-content\/uploads\/2022\/07\/Silicone-molds-2.jpg\" alt=\"\" class=\"wp-image-2026\" width=\"564\" height=\"450\"\/><\/figure>\n<\/div><\/div>\n<\/div>\n\n\n\n<p><strong>C. \u00c7ekirde\u011fin sabitlenmesi:<\/strong><br>Plastik kal\u0131plar\u0131n aksine, silikon kal\u0131plar\u0131n ma\u00e7alar\u0131 genellikle \u00fcr\u00fcn par\u00e7alar\u0131 ile birlikte \u00e7\u0131kar\u0131l\u0131r. <a href=\"https:\/\/zetarmoulding.com\/tr\/\" target=\"_blank\" rel=\"noreferrer noopener\" title=\"https:\/\/zetarmoulding.com\/\">enjeksiyon kal\u0131b\u0131<\/a> a\u00e7\u0131l\u0131r ve par\u00e7alar d\u0131\u015far\u0131 \u00e7\u0131kar\u0131l\u0131r. Bu nedenle, kal\u0131p \u00e7ekirde\u011finin sabitlenmesi ve do\u011fru konumland\u0131r\u0131lmas\u0131 plastik kal\u0131ba g\u00f6re daha zordur ve kal\u0131p \u00e7ekirde\u011finin sertli\u011fi daha y\u00fcksektir.<\/p>\n\n\n\n<p>Ma\u00e7alar genellikle birlikte yap\u0131l\u0131r ve t\u00fcm ma\u00e7alar bir kerede sabitlenir. Ya da kal\u0131p ma\u00e7as\u0131 yard\u0131mc\u0131 aletlerden ge\u00e7irilerek h\u0131zl\u0131 bir \u015fekilde konumland\u0131r\u0131lmas\u0131 sa\u011flan\u0131r. Kal\u0131p ba\u011flama i\u015fleminde \u00e7ok fazla bas\u0131n\u00e7 oldu\u011fundan, kal\u0131p ma\u00e7as\u0131n\u0131n hareket etmesini kesinlikle \u00f6nlemek gerekir.<\/p>\n\n\n\n<p><strong>D. \u00c7ekirdek \u00e7ekme:<\/strong><br>Genel olarak, otomatik olarak hareket ettirilemez, ancak zorla \u00e7\u0131kar\u0131labilir ve karot \u00e7ekme sadece k\u00fc\u00e7\u00fck boyutlu yap\u0131lar i\u00e7in kullan\u0131l\u0131r. Karot \u00e7ekme ayar\u0131 a\u015fa\u011f\u0131dakilere benzer <a href=\"https:\/\/zetarmoulding.com\/tr\/\" target=\"_blank\" rel=\"noreferrer noopener\" title=\"https:\/\/zetarmoulding.com\/\">plasti\u0307k kalip<\/a>ancak kal\u0131p a\u00e7\u0131ld\u0131\u011f\u0131nda manuel olarak \u00e7\u0131kar\u0131l\u0131r.<\/p>\n\n\n\n<p>Buna ek olarak, ma\u00e7a \u00e7ekme i\u015flemi kal\u0131pta geni\u015f bir yer kaplar ve bu da sadece fazlal\u0131klar\u0131n i\u015flenmesini karma\u015f\u0131k hale getirmekle kalmaz <a href=\"https:\/\/zetarmoulding.com\/tr\/\" target=\"_blank\" rel=\"noreferrer noopener\" title=\"https:\/\/zetarmoulding.com\/\">silikon kal\u0131p<\/a> ama ayn\u0131 zamanda kal\u0131p alan\u0131n\u0131n d\u00fc\u015f\u00fck kullan\u0131m\u0131na sahiptir. Bu y\u00fczden \u00e7ekirde\u011fi m\u00fcmk\u00fcn oldu\u011funca \u00e7ekmeyin.<\/p>\n\n\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full is-resized\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/zetarmoulding.com\/wp-content\/uploads\/2022\/09\/Silicone-Candle-Mold-1-3.jpg\" alt=\"\" class=\"wp-image-5154\" width=\"564\" height=\"450\"\/><\/figure>\n<\/div>\n\n\n<p><strong>E. \u015eekil:<\/strong><br>Silikon \u00fcr\u00fcnler, y\u00fczey sa\u011flam oldu\u011funda b\u00fcy\u00fck bir dayan\u0131kl\u0131l\u0131\u011fa sahiptir, ancak \u00e7atlaklar olu\u015ftu\u011funda, \u00e7atlaklar d\u0131\u015f kuvvet etkisi alt\u0131nda h\u0131zla geni\u015fleyecektir. \u015e\u00f6yle ki<strong>, <\/strong><a href=\"https:\/\/zetarmoulding.com\/tr\/\" target=\"_blank\" rel=\"noreferrer noopener\" title=\"https:\/\/zetarmoulding.com\/\">si\u0307li\u0307kon \u00fcr\u00fcnler<\/a> \u00e7atlaklara kar\u015f\u0131 \u00e7ok hassast\u0131r.<\/p>\n\n\n\n<p>Bu sorunlar g\u00f6z \u00f6n\u00fcne al\u0131nd\u0131\u011f\u0131nda, silikon par\u00e7alar\u0131n do\u011fru kal\u0131p tasar\u0131m\u0131na dikkat edilmelidir: stres konsantrasyonunu ve \u00e7atlaklar\u0131 \u00f6nlemek i\u00e7in t\u00fcm pozisyonlarda keskin k\u00f6\u015feler olmamal\u0131d\u0131r. A\u00e7\u0131kl\u0131ktaki R a\u00e7\u0131s\u0131 0,5'ten az olmamal\u0131d\u0131r.<\/p>\n\n\n\n<p><strong>F. Kendili\u011finden s\u00f6k\u00fclebilen kenar: <\/strong><\/p>\n\n\n\n<p>Kendili\u011finden \u00e7\u0131kan kenar\u0131n ana i\u015flevi: fazla kau\u00e7u\u011fu yerle\u015ftirmektir; kal\u0131p egzozunu kolayla\u015ft\u0131r\u0131r; fla\u015f\u0131 kesmek kolayd\u0131r.<\/p>\n\n\n\n<p>Kendili\u011finden \u00e7\u0131kan kenar genellikle par\u00e7an\u0131n ayr\u0131lma y\u00fczeyindeki ince bir kenardan ve buna kar\u015f\u0131l\u0131k gelen nispeten g\u00fc\u00e7l\u00fc bir y\u0131rt\u0131lma kenar\u0131ndan olu\u015fur. \u0130nce kenar\u0131n kal\u0131nl\u0131\u011f\u0131 genellikle 0.1~0.2, y\u0131rt\u0131lma kenar\u0131n\u0131n kal\u0131nl\u0131\u011f\u0131 genellikle 0.8 ve geni\u015fli\u011fi genellikle 1~2MM'dir.<\/p>\n\n\n\n<p><strong>G. Ekleyin:<\/strong><\/p>\n\n\n\n<p>Silikon \u00fcr\u00fcnlere \u00e7e\u015fitli tipte ekler yerle\u015ftirilebilir, ancak birka\u00e7 konuya dikkat edilmelidir \u0130lk olarak, g\u00f6m\u00fcl\u00fc par\u00e7alar\u0131n y\u00fczeyi, \u00f6zellikle y\u00fczey vulkanizasyonu veya y\u00fczey aktivasyonu olmak \u00fczere \u00f6n i\u015flemden ge\u00e7irilmelidir.<\/p>\n\n\n\n<p>Aksi takdirde, ek par\u00e7ay\u0131 ve yap\u0131\u015ft\u0131r\u0131c\u0131y\u0131 s\u0131k\u0131ca ba\u011flamak zor olacakt\u0131r. \u0130kincisi, dikey y\u00f6nde bir y\u00f6nde sabitlenebilen ancak di\u011fer y\u00f6nlerde tamamen sabitlenmesi gereken kesici ucun sabit konumland\u0131r\u0131lmas\u0131d\u0131r. Tam kal\u0131p i\u015flemi s\u0131ras\u0131nda kesici u\u00e7 hareketini \u00f6nlemek i\u00e7in.<\/p>\n\n\n\n<p>\u00dc\u00e7\u00fcnc\u00fcs\u00fc, insertin etraf\u0131ndaki yap\u0131\u015ft\u0131r\u0131c\u0131n\u0131n kal\u0131nl\u0131\u011f\u0131d\u0131r. Tamamen kaps\u00fcllenmi\u015f par\u00e7alar i\u00e7in (t\u00fcm y\u00fczeylerin kaps\u00fcllendi\u011fi, bu nedenle insertin konumland\u0131r\u0131lamad\u0131\u011f\u0131), insertin etraf\u0131nda minimum 0,5 mm kal\u0131nl\u0131k kullan\u0131lmal\u0131d\u0131r. Konumland\u0131rmal\u0131 kesici u\u00e7lar i\u00e7in, \u00e7evresel yap\u0131\u015fkan tabakan\u0131n kal\u0131nl\u0131\u011f\u0131 0,4MM'nin \u00fczerinde olmal\u0131d\u0131r.<\/p>\n\n\n\n<p><strong>H. Di\u011fer yard\u0131mc\u0131 s\u00fcre\u00e7ler:<\/strong><\/p>\n\n\n\n<p><strong>Tutkal enjeksiyonu (yap\u0131\u015ft\u0131rma) i\u015flemi:<\/strong><br>Benzer \u015fekilde <a href=\"https:\/\/zetarmoulding.com\/tr\/\" target=\"_blank\" rel=\"noreferrer noopener\" title=\"https:\/\/zetarmoulding.com\/\">enjeksiyon kal\u0131plama<\/a> i\u015fleminde, \u00f6nce enjekte edilecek par\u00e7alar sabitlenir ve enjeksiyon s\u0131ras\u0131nda hammaddelerin enjeksiyon i\u00e7in tasarlanmam\u0131\u015f par\u00e7alar\u0131 kirletmeyece\u011fini kontrol etmek i\u00e7in kal\u0131b\u0131n ilk katman\u0131 kapat\u0131l\u0131r. Ard\u0131ndan ikinci kal\u0131p katman\u0131 kapat\u0131l\u0131r ve kau\u00e7uk bile\u015fi\u011fi preslenerek \u015fekillendirilir.<\/p>\n\n\n\n<p><strong>Haddeleme i\u015flemi: <\/strong>ilk elden-kau\u00e7u\u011fu \u00f6n \u015fekillendirin<\/p>\n\n\n\n<p><strong>Kal\u0131plama:<\/strong> Bu \u00fcretim s\u00fcreci tam kaps\u00fclleme durumunda kullan\u0131labilir.<\/p>\n\n\n\n<p><strong>Dald\u0131rma:<\/strong> Kau\u00e7uk (kau\u00e7uk) g\u00f6vdenin hammaddesi ak\u0131\u015fkand\u0131r ve i\u015f par\u00e7as\u0131 bir\u00e7ok kez hammaddeye dald\u0131r\u0131l\u0131r. Hammaddenin i\u00e7 tabakas\u0131 vulkanize edilir ve ard\u0131ndan tasar\u0131m kal\u0131nl\u0131\u011f\u0131na ula\u015f\u0131lana kadar tekrar dald\u0131r\u0131l\u0131r.<\/p>\n\n\n\n<p><strong>Epoksi:<\/strong> Hammadde boyaya benzer \u015fekilde iyi bir ak\u0131\u015fkanl\u0131\u011fa sahiptir ve oda s\u0131cakl\u0131\u011f\u0131nda vulkanize edilir. Kal\u0131p nispeten basit, genellikle manuel bir i\u015flemdir ve ilk katman h\u0131zla k\u00fcrlendi\u011finde bir sonraki kaplama uygulan\u0131r.<\/p>\n\n\n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-9d6595d7 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:100%\"><div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full is-resized\"><img decoding=\"async\" src=\"https:\/\/zetarmoulding.com\/wp-content\/uploads\/2022\/10\/silicone-rubber-products-production-mold-making.jpg\" alt=\"\" class=\"wp-image-5726\" height=\"420\" srcset=\"https:\/\/zetarmoulding.com\/wp-content\/uploads\/2022\/10\/silicone-rubber-products-production-mold-making.jpg 564w, https:\/\/zetarmoulding.com\/wp-content\/uploads\/2022\/10\/silicone-rubber-products-production-mold-making-300x175.jpg 300w\" sizes=\"(max-width: 564px) 100vw, 564px\" \/><\/figure>\n<\/div><\/div>\n<\/div>\n\n\n\n<p><strong>L. \u00c7ok renkli \u00fcr\u00fcnler:<\/strong><\/p>\n\n\n\n<p>A, 2 set vulkanizasyon kal\u0131b\u0131na b\u00f6l\u00fcnm\u00fc\u015ft\u00fcr ve B elle renklendirilmi\u015ftir, vulkanize edildikten sonra, renk kar\u0131\u015ft\u0131rma iletken yap\u0131\u015ft\u0131r\u0131c\u0131, ikincil vulkanizasyon silikonu ve renk kar\u0131\u015f\u0131m\u0131n\u0131n kombinasyonunu \u00f6nlemek i\u00e7in par\u00e7alar\u0131n renk ay\u0131rma k\u0131sm\u0131n\u0131n belirli bir y\u00fcksekli\u011fe sahip olmas\u0131 gerekir. <a href=\"https:\/\/zetarmoulding.com\/tr\/\" target=\"_blank\" rel=\"noreferrer noopener\" title=\"https:\/\/zetarmoulding.com\/\">silikon (kau\u00e7uk)<\/a> i\u015flem g\u00f6rmeden do\u011frudan vulkanize edilebilir Yap\u0131\u015ft\u0131rma 5. Sertlik \u00f6l\u00e7\u00fcm\u00fc ve ara\u00e7lar\u0131.<\/p>\n\n\n\n<p>Kau\u00e7uk sertli\u011fini \u00f6l\u00e7mek i\u00e7in en yayg\u0131n kullan\u0131lan alete Shore (Shore olarak da bilinir) durometre denir. Metal bir girintiyi malzemenin y\u00fczeyine bast\u0131rmak i\u00e7in bir yay kullan\u0131n ve ne kadar derine n\u00fcfuz etti\u011fini \u00f6l\u00e7\u00fcn.<\/p>\n\n\n\n<p>Cihaz s\u0131f\u0131r ile 0,100 in\u00e7 aras\u0131ndaki penetrasyon derinliklerini \u00f6l\u00e7er. \u00d6l\u00e7ekte s\u0131f\u0131r de\u011ferinin okunmas\u0131, girintinin s\u0131n\u0131r derinli\u011fe n\u00fcfuz etti\u011fi anlam\u0131na gelirken, 100 de\u011ferinin okunmas\u0131 penetrasyon derinli\u011finin s\u0131f\u0131r oldu\u011fu anlam\u0131na gelir. Farkl\u0131 sertlik aral\u0131klar\u0131na ve otomasyon derecelerine sahip \u00e7e\u015fitli shore sertlik test cihazlar\u0131 vard\u0131r.<\/p>\n\n\n\n<p>En yayg\u0131n kullan\u0131lan \u00f6l\u00e7eklerden biri Shore A \u00f6l\u00e7e\u011fidir. Shore A durometreleri k\u00fct bir girintiye ve orta b\u00fcy\u00fckl\u00fckte bir yaya sahiptir. Okumalar 90'\u0131n \u00fczerinde oldu\u011funda, Shore A durometresi yanl\u0131\u015f olur. Bu t\u00fcr daha sert malzemeler i\u00e7in Shore D durometre kullan\u0131l\u0131r. Derin penetrasyon i\u00e7in keskin bir girintiye ve g\u00fc\u00e7l\u00fc bir yaya sahiptir.<\/p>\n\n\n\n<p>Daha sert plastikleri \u00f6l\u00e7erken, Rockwell durometresi gibi daha keskin ve daha esnek bir girintiye sahip bir durometre kullan\u0131n. Di\u011fer u\u00e7ta, Shore 00 durometreler yumu\u015fak jelleri ve k\u00f6p\u00fck kau\u00e7uklar\u0131 \u00f6l\u00e7mek i\u00e7in kullan\u0131l\u0131r.<\/p>\n\n\n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-9d6595d7 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:100%\"><div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full is-resized\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/zetarmoulding.com\/wp-content\/uploads\/2022\/10\/The-use-of-rubber.jpg\" alt=\"\" class=\"wp-image-5282\" width=\"564\" height=\"400\"\/><\/figure>\n<\/div><\/div>\n<\/div>\n\n\n\n<p>\u00c7o\u011fu \u00e7oklu malzeme ilk gerilime dayanabilir, ancak zamanla s\u00fcnme ve gev\u015feme nedeniyle akacakt\u0131r. Durometre okumalar\u0131 an\u0131nda veya belirli bir gecikme s\u00fcresinden sonra (genellikle 5 ila 10 saniye) al\u0131nabilir. An\u0131nda yap\u0131lan okumalar her zaman gecikmeli okumalardan daha y\u00fcksek (veya daha sert) de\u011ferler g\u00f6sterecektir.<\/p>\n\n\n\n<p>Gecikme okumalar\u0131 sadece malzemenin sertli\u011fini de\u011fil ayn\u0131 zamanda elastikiyetini de daha iyi temsil eder. Daha zay\u0131f, daha az elastik bir malzeme, daha g\u00fc\u00e7l\u00fc ve daha elastik olanlara g\u00f6re s\u00fcr\u00fcnmeye daha yatk\u0131nd\u0131r.<\/p>\n\n\n\n<p>Verilerin ge\u00e7erlili\u011fini sa\u011flamak i\u00e7in hassas test prosed\u00fcrleri gereklidir. Do\u011fru bir okuma elde etmek i\u00e7in, d\u00fcz ve yeterince kal\u0131n bir test par\u00e7as\u0131na sahip olmal\u0131s\u0131n\u0131z, b\u00f6ylece indenter destek y\u00fczeyinden etkilenmez.<\/p>\n\n\n\n<p>Tipik olarak gerekli kal\u0131nl\u0131k 0,200 in\u00e7tir, ancak daha ince kal\u0131nl\u0131klar mevcut oldu\u011funda daha az deformasyona sahip sert malzemeler do\u011fru bir \u015fekilde test edilebilir.<\/p>","protected":false},"excerpt":{"rendered":"<p>1. Silikon malzemenin \u00f6zellikleri A. Silikon hammaddeleri genellikle jel benzeri, biraz hamuru and\u0131ran, renksiz, yar\u0131 saydam ve kokusuzdur. B. Ana \u00f6zellikleri hem y\u00fcksek s\u0131cakl\u0131k direnci (300 \u00b0 C'ye kadar) hem de d\u00fc\u015f\u00fck s\u0131cakl\u0131k direncidir (minimum -100 \u00b0 C), bu da \u015fu anda en iyi so\u011fu\u011fa dayan\u0131kl\u0131 ve y\u00fcksek s\u0131cakl\u0131\u011fa dayan\u0131kl\u0131 kau\u00e7uktur; ayn\u0131 zamanda m\u00fckemmel elektriksel [...]<\/p>","protected":false},"author":1,"featured_media":5724,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_seopress_robots_primary_cat":"none","_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"footnotes":""},"categories":[1],"tags":[],"class_list":["post-5699","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-uncategorized"],"_links":{"self":[{"href":"https:\/\/zetarmoulding.com\/tr\/wp-json\/wp\/v2\/posts\/5699","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/zetarmoulding.com\/tr\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/zetarmoulding.com\/tr\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/zetarmoulding.com\/tr\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/zetarmoulding.com\/tr\/wp-json\/wp\/v2\/comments?post=5699"}],"version-history":[{"count":32,"href":"https:\/\/zetarmoulding.com\/tr\/wp-json\/wp\/v2\/posts\/5699\/revisions"}],"predecessor-version":[{"id":5754,"href":"https:\/\/zetarmoulding.com\/tr\/wp-json\/wp\/v2\/posts\/5699\/revisions\/5754"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/zetarmoulding.com\/tr\/wp-json\/wp\/v2\/media\/5724"}],"wp:attachment":[{"href":"https:\/\/zetarmoulding.com\/tr\/wp-json\/wp\/v2\/media?parent=5699"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/zetarmoulding.com\/tr\/wp-json\/wp\/v2\/categories?post=5699"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/zetarmoulding.com\/tr\/wp-json\/wp\/v2\/tags?post=5699"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}