{"id":5919,"date":"2022-11-01T21:51:54","date_gmt":"2022-11-02T05:51:54","guid":{"rendered":"https:\/\/zetarmoulding.com\/?p=5919"},"modified":"2022-11-02T01:32:28","modified_gmt":"2022-11-02T09:32:28","slug":"silicone-and-rubber-mold-production-method-and-matters-needing-attention","status":"publish","type":"post","link":"https:\/\/zetarmoulding.com\/tr\/si%cc%87li%cc%87kon-ve-kaucuk-kalip-ureti%cc%87m-yontemi%cc%87-ve-di%cc%87kkat-edi%cc%87lmesi%cc%87-gereken-hususlar\/","title":{"rendered":"Silikon ve kau\u00e7uk kal\u0131p \u00fcretim y\u00f6ntemi ve dikkat edilmesi gereken hususlar"},"content":{"rendered":"

Silikon kal\u0131p, h\u0131zl\u0131 kal\u0131plamada en basit y\u00f6ntemlerden biridir. Genellikle, 3D bask\u0131l\u0131 prototip silika jel ile yeniden kal\u0131plan\u0131r, ancak \u00f6mr\u00fc \u00e7ok k\u0131sad\u0131r sadece yakla\u015f\u0131k 10-30 adettir.<\/strong><\/p>\n\n\n\n

\u0130yi bir esnekli\u011fe ve \u00e7o\u011faltma performans\u0131na sahiptir, silika jel bile\u015fik kal\u0131p ile kal\u0131b\u0131n a\u00e7\u0131s\u0131n\u0131 dikkate alamaz, boyutsal do\u011frulu\u011fu etkilemez, iyi bir segmentasyona sahiptir, \u00fcst ve alt kal\u0131p olmadan do\u011frudan entegre d\u00f6k\u00fcm olabilir ve daha sonra \u00f6nceden belirlenmi\u015f ay\u0131rma \u00e7izgisi boyunca kesme, ana kal\u0131b\u0131 \u00e7\u0131karabilir.<\/strong><\/p>\n\n\n\n

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\"\"<\/figure>\n<\/div><\/div>\n<\/div>\n\n\n\n

<\/p>\n\n\n\n

Oda s\u0131cakl\u0131\u011f\u0131nda vulkanize silikon kau\u00e7uk, kal\u0131plama ve yo\u011fu\u015fma ekleyerek iki t\u00fcre ayr\u0131l\u0131r. Hammadde ve form\u00fcl \u00f6zel malzemelerden yap\u0131lm\u0131\u015ft\u0131r. kal\u0131p silika jel<\/a>\u00e7ift ambalaj \u015feklinde sat\u0131lmaktad\u0131r.<\/p>\n\n\n\n

A bile\u015feni kau\u00e7uk malzeme ve B bile\u015feni kataliz\u00f6rd\u00fcr. Haz\u0131rlarken, AB bile\u015fenlerinin a\u011f\u0131rl\u0131k\u00e7a oran\u0131n\u0131 belirlemek i\u00e7in kal\u0131b\u0131n oda s\u0131cakl\u0131\u011f\u0131, mukavemeti ve sertli\u011fi dikkate al\u0131nmal\u0131d\u0131r.<\/p>\n\n\n

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\"\"<\/figure>\n<\/div>\n\n\n

20-25 derece oda s\u0131cakl\u0131\u011f\u0131nda, A: B = 100:1.5; Oda d\u00fc\u015f\u00fck oldu\u011funda (ancak 10 dereceden d\u00fc\u015f\u00fck de\u011fil), uygun \u015fekilde 0.1-0.3 B bile\u015feni ekleyin; Oda s\u0131cakl\u0131\u011f\u0131 \u00e7ok y\u00fcksekse, B grubunu 0.1-0.3 azalt\u0131n.<\/p>\n\n\n\n

Spesifik y\u00f6ntem \u015fudur: kal\u0131p hacmine g\u00f6re toplam miktar\u0131 belirlemek ve ard\u0131ndan A ve B bile\u015fenlerinin oran\u0131na g\u00f6re do\u011fru tart\u0131m, kaba e\u015fit \u015fekilde kar\u0131\u015ft\u0131r\u0131larak yerle\u015ftirilir, yani.<\/p>\n\n\n\n

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\"\"<\/figure>\n<\/div><\/div>\n<\/div>\n\n\n\n

Kal\u0131p silika jelin \u00e7al\u0131\u015fma y\u00f6ntemi<\/mark><\/h2>\n\n\n\n

1. Silika jel ve k\u00fcrleme maddesini kal\u0131play\u0131n ve e\u015fit \u015fekilde kar\u0131\u015ft\u0131r\u0131n. Kal\u0131p silikon g\u00f6r\u00fcn\u00fcm\u00fc s\u0131v\u0131 ak\u0131\u015f\u0131d\u0131r, A k\u0131sm\u0131 silika jeldir ve B k\u0131sm\u0131 s\u0131k\u0131la\u015ft\u0131r\u0131c\u0131 maddedir, \u00f6rne\u011fin 100 gram silika jel al\u0131n ve 2 gram k\u00fcrleme maddesi ekleyin (not: silikon ve k\u00fcrleme maddesi iyice kar\u0131\u015ft\u0131r\u0131lmal\u0131d\u0131r, e\u011fer d\u00fczg\u00fcn bir kar\u0131\u015ft\u0131rma yoksa, kal\u0131p d\u00fczensiz kuruma k\u00fcrleme durumu g\u00f6r\u00fcnebilir ve hizmet \u00f6mr\u00fcn\u00fc etkileyebilir. silikon kal\u0131p<\/a>ve devrilme say\u0131s\u0131 ve hatta kal\u0131b\u0131n hurdaya \u00e7\u0131kmas\u0131na neden olur.<\/p>\n\n\n\n

2. Vakum egzoz kabarc\u0131\u011f\u0131 i\u015flemi. Silika jel ve k\u00fcrleme maddesi e\u015fit \u015fekilde kar\u0131\u015ft\u0131r\u0131ld\u0131ktan sonra vakum egzoz kabarc\u0131\u011f\u0131 bo\u015falt\u0131l\u0131r. Vakum s\u00fcresi \u00e7ok uzun olmamal\u0131d\u0131r, genellikle 10 dakikadan fazla olmamal\u0131d\u0131r, aksi takdirde silika jel k\u00fcrleme \u00e7apraz ba\u011flama reaksiyonu, f\u0131r\u00e7alanamaz veya perf\u00fczyon yap\u0131lamaz, bu da malzeme israf\u0131na neden olur.<\/p>\n\n\n\n

3. F\u0131r\u00e7alama i\u015flemi s\u00fcreci. F\u0131r\u00e7alama i\u015flemi silika jel<\/a> Kabarc\u0131k taraf\u0131ndan bo\u015falt\u0131lan ana kal\u0131p \u00fczerine f\u0131r\u00e7alama veya perf\u00fczyon yoluyla d\u00f6k\u00fcl\u00fcr (f\u0131r\u00e7a kal\u0131b\u0131 veya perf\u00fczyondan \u00f6nce, ana kal\u0131ba bir izolasyon maddesi veya ay\u0131r\u0131c\u0131 madde ile vurulur), f\u0131r\u00e7a kal\u0131b\u0131, kal\u0131b\u0131n mukavemetini ve gerginli\u011fini artt\u0131rmak i\u00e7in bir kum bezi veya cam elyaf bez tabakas\u0131 yap\u0131\u015ft\u0131r\u0131ld\u0131ktan 30 dakika sonra \u00fcniform olmal\u0131d\u0131r;<\/p>\n\n\n\n

Daha sonra ikinci f\u0131r\u00e7alama ve ard\u0131ndan bir gazl\u0131 bez veya cam elyaf bez tabakas\u0131 yap\u0131\u015ft\u0131r\u0131n ve ard\u0131ndan silika jel f\u0131r\u00e7alama, bu i\u015flemden sonra kal\u0131p daha fazla hizmet \u00f6mr\u00fcne ve kal\u0131p tornalama s\u00fcrelerine, uzun hizmet \u00f6mr\u00fcne, maliyet tasarrufuna ve verimlili\u011fi art\u0131rmaya sahiptir.<\/p>\n\n\n\n

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\"\"<\/figure>\n<\/div><\/div>\n<\/div>\n\n\n\n

4. D\u0131\u015f kal\u0131b\u0131n yap\u0131lmas\u0131. Genel olarak kullan\u0131lan y\u00f6ntem, plastik levha veya ah\u015fapla \u00e7evrili kal\u0131pt\u0131r, biri kal\u0131p \u00e7er\u00e7evesini dolduracak al\u00e7\u0131 kullanmakt\u0131r, di\u011feri re\u00e7ine kaplama y\u00f6nteminin kullan\u0131lmas\u0131, bir re\u00e7ine tabakas\u0131n\u0131n f\u0131r\u00e7alanmas\u0131, bir cam elyaf kuma\u015f tabakas\u0131n\u0131n f\u0131r\u00e7alanmas\u0131 ve ard\u0131ndan f\u0131r\u00e7a ve macun, tekrarlanan iki veya \u00fc\u00e7 katman tamamlanabilir.<\/p>\n\n\n\n

5. Silika jel (silikon, silikon) ve k\u00fcrleme maddesi oran\u0131 yans\u0131t\u0131l\u0131r. K\u00fcrleme maddesi miktar\u0131n\u0131n 5%'yi ge\u00e7memesi \u00f6nerilir. K\u00fcrleme maddesinin oran\u0131 ne kadar b\u00fcy\u00fck olursa, k\u00fcrleme s\u00fcresi o kadar h\u0131zl\u0131, kal\u0131p o kadar k\u0131r\u0131lgan ve hizmet \u00f6mr\u00fc o kadar k\u0131sa olur.<\/p>\n\n\n\n

Ayr\u0131ca \u00fcr\u00fcn ve proses gereksinimlerine g\u00f6re, kal\u0131b\u0131 daha iyi hale getirmek i\u00e7in do\u011fru miktarda silikon ya\u011f\u0131 eklenebilir. Silikon ya\u011f\u0131n\u0131n a\u015f\u0131r\u0131 olmamas\u0131na dikkat edin (5%-10%), aksi takdirde kal\u0131b\u0131n gerginli\u011fini ve sertli\u011fini etkileyecektir. silikon kal\u0131p<\/a>.<\/p>\n\n\n\n

<\/p>\n\n\n\n

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\"\"<\/figure>\n<\/div><\/div>\n<\/div>\n\n\n\n

Silika jel kal\u0131p \u00fcretiminde dikkat edilmesi gereken hususlar<\/mark><\/h2>\n\n\n\n

1. Bile\u015fen B, nem hidrolizine duyarl\u0131 bir kataliz\u00f6rd\u00fcr, bu nedenle kullan\u0131mdan sonra kapak s\u0131k\u0131ca kapat\u0131lmal\u0131d\u0131r.<\/p>\n\n\n\n

2. A ve B bile\u015fenleri kar\u0131\u015ft\u0131r\u0131l\u0131r kar\u0131\u015ft\u0131r\u0131lmaz, kimyasal reaksiyon hemen ba\u015flar ve viskozite yava\u015f yava\u015f y\u00fckselir ve durdurulamaz. \u0130sraf\u0131 \u00f6nlemek i\u00e7in dozaja g\u00f6re, kullan\u0131mla birlikte haz\u0131rlanmal\u0131 ve kar\u0131\u015ft\u0131r\u0131ld\u0131ktan sonra geciktirilmeden hemen kullan\u0131lmal\u0131d\u0131r.<\/p>\n\n\n\n

3. A ve B gruplar\u0131n\u0131n kar\u0131\u015f\u0131m oran\u0131, kimyasal reaksiyonun h\u0131z\u0131 ve kal\u0131b\u0131n performans\u0131 ile ilgilidir. B bile\u015fenleri ne kadar fazla olursa, reaksiyon o kadar h\u0131zl\u0131 olur ve \u00fcr\u00fcn\u00fcn mukavemeti ve sertli\u011fi o kadar y\u00fcksek olur, ancak tokluk azal\u0131r, bu nedenle tart\u0131m gereksinimleri do\u011frudur.<\/p>\n\n\n\n

4. Haz\u0131rlamadan \u00f6nce, A bile\u015feni e\u015fit \u015fekilde yukar\u0131 ve a\u015fa\u011f\u0131 kar\u0131\u015ft\u0131r\u0131lmal\u0131 ve ard\u0131ndan tart\u0131lmal\u0131d\u0131r.<\/p>\n\n\n\n

5. D\u00f6kme y\u00f6ntemi kabartma s\u0131n\u0131f\u0131 i\u00e7in uygundur, f\u0131r\u00e7alama y\u00f6ntemi \u00fc\u00e7 boyutlu kal\u0131p \u00fcretimi i\u00e7in uygundur. Kabartma kal\u0131plar\u0131n d\u00f6k\u00fcm\u00fc i\u00e7in uzunluk ve geni\u015flik, orijinal oyma uzunlu\u011fu ve geni\u015fli\u011finden 4-6CM daha b\u00fcy\u00fck olmal\u0131d\u0131r.<\/p>\n\n\n\n

Kenarl\u0131k d\u00fcz ve i\u00e7 k\u0131sm\u0131 p\u00fcr\u00fczs\u00fcz olmal\u0131d\u0131r. D\u00f6kerken, kenarl\u0131\u011f\u0131 temiz bir cam plakan\u0131n \u00fczerine yerle\u015ftirin ve ard\u0131ndan prototipi her iki tarafta 2-3 cm bo\u015fluk b\u0131rakarak \u00e7er\u00e7eveye yerle\u015ftirin (kal\u0131p silika jel<\/a> 25-35 yuan \/KG).<\/p>\n\n\n\n

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\"\"<\/figure>\n<\/div><\/div>\n<\/div>\n\n\n\n

Silika jel kal\u0131p \u00fcretim s\u00fcrecindeki kabarc\u0131klar i\u00e7in \u00e7\u00f6z\u00fcmler:<\/mark><\/h3>\n\n\n\n

(1) Flan\u015f olu\u011funun ve egzoz sisteminin tasar\u0131m\u0131n\u0131 iyile\u015ftirin;<\/p>\n\n\n\n

(2) Presin bas\u0131nc\u0131n\u0131 artt\u0131r\u0131n;<\/p>\n\n\n\n

(3) Ay\u0131r\u0131c\u0131 madde miktar\u0131n\u0131 azalt\u0131n ve e\u015fit \u015fekilde p\u00fcsk\u00fcrt\u00fcn;<\/p>\n\n\n\n

(4) Malzeme kontrol nemi;<\/p>\n\n\n\n

(5) K\u00f6p\u00fck \u00f6nleyici bir madde eklemeyi deneyebilirsiniz;<\/p>\n\n\n\n

(6) So\u011fuk yolluk kullan\u0131n;<\/p>\n\n\n\n

(7) Vakum makinesi ile vakum egzozu ve kal\u0131ba egzoz edilmi\u015f bir oluk eklenebilir.<\/p>","protected":false},"excerpt":{"rendered":"

Silikon kal\u0131p, h\u0131zl\u0131 kal\u0131plamada en basit y\u00f6ntemlerden biridir. Genel olarak, 3D bask\u0131l\u0131 prototip silika jel ile yeniden kal\u0131plan\u0131r, ancak \u00f6mr\u00fc \u00e7ok k\u0131sad\u0131r, sadece yakla\u015f\u0131k 10-30 adettir. \u0130yi esnekli\u011fe ve \u00e7o\u011faltma performans\u0131na sahiptir, silika jel bile\u015fik kal\u0131p ile kal\u0131b\u0131n a\u00e7\u0131s\u0131n\u0131 dikkate alamaz, etkilemez [...]<\/p>","protected":false},"author":1,"featured_media":5933,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_seopress_robots_primary_cat":"none","_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"footnotes":""},"categories":[1],"tags":[],"class_list":["post-5919","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-uncategorized"],"_links":{"self":[{"href":"https:\/\/zetarmoulding.com\/tr\/wp-json\/wp\/v2\/posts\/5919","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/zetarmoulding.com\/tr\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/zetarmoulding.com\/tr\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/zetarmoulding.com\/tr\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/zetarmoulding.com\/tr\/wp-json\/wp\/v2\/comments?post=5919"}],"version-history":[{"count":23,"href":"https:\/\/zetarmoulding.com\/tr\/wp-json\/wp\/v2\/posts\/5919\/revisions"}],"predecessor-version":[{"id":5976,"href":"https:\/\/zetarmoulding.com\/tr\/wp-json\/wp\/v2\/posts\/5919\/revisions\/5976"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/zetarmoulding.com\/tr\/wp-json\/wp\/v2\/media\/5933"}],"wp:attachment":[{"href":"https:\/\/zetarmoulding.com\/tr\/wp-json\/wp\/v2\/media?parent=5919"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/zetarmoulding.com\/tr\/wp-json\/wp\/v2\/categories?post=5919"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/zetarmoulding.com\/tr\/wp-json\/wp\/v2\/tags?post=5919"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}